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How to best clean this sealed rotary encoder / volume knob?


Rotary Encoder DetentsWiring up a Knitter-Switch rotary encoderHelp me identify this rotary encoderHow to clean resistorsHow to clean this volume control? Which deoxit cleaner should i use?rotary encoder pin identificationHow do I clean/repair a rotary encoder?Generate rotary encoder signalUnusual Rotary Encoder OutputHow to handle rotary encoder overflow






.everyoneloves__top-leaderboard:empty,.everyoneloves__mid-leaderboard:empty,.everyoneloves__bot-mid-leaderboard:empty margin-bottom:0;








1












$begingroup$


How can I best clean, replace or lubricate this fairly well sealed digital rotary encoder?



Rotary encoder volume knob from Cambridge Soundworks Radio/CD Player



The equipment operates, but the encoder is super finicky, often encoding in the wrong direction when spun. With patience it's possible to get it to the right value, but quite tedious.



The equipment is about 15 years old, and the encoder has been unreliable for the last year or so.



Would CRC cleaner or something less toxic even get to the right spot, if sprayed?










share|improve this question











$endgroup$







  • 1




    $begingroup$
    Just out of curiosity, is this a Yamaha digital audio mixer?
    $endgroup$
    – Tyler Stone
    8 hours ago

















1












$begingroup$


How can I best clean, replace or lubricate this fairly well sealed digital rotary encoder?



Rotary encoder volume knob from Cambridge Soundworks Radio/CD Player



The equipment operates, but the encoder is super finicky, often encoding in the wrong direction when spun. With patience it's possible to get it to the right value, but quite tedious.



The equipment is about 15 years old, and the encoder has been unreliable for the last year or so.



Would CRC cleaner or something less toxic even get to the right spot, if sprayed?










share|improve this question











$endgroup$







  • 1




    $begingroup$
    Just out of curiosity, is this a Yamaha digital audio mixer?
    $endgroup$
    – Tyler Stone
    8 hours ago













1












1








1





$begingroup$


How can I best clean, replace or lubricate this fairly well sealed digital rotary encoder?



Rotary encoder volume knob from Cambridge Soundworks Radio/CD Player



The equipment operates, but the encoder is super finicky, often encoding in the wrong direction when spun. With patience it's possible to get it to the right value, but quite tedious.



The equipment is about 15 years old, and the encoder has been unreliable for the last year or so.



Would CRC cleaner or something less toxic even get to the right spot, if sprayed?










share|improve this question











$endgroup$




How can I best clean, replace or lubricate this fairly well sealed digital rotary encoder?



Rotary encoder volume knob from Cambridge Soundworks Radio/CD Player



The equipment operates, but the encoder is super finicky, often encoding in the wrong direction when spun. With patience it's possible to get it to the right value, but quite tedious.



The equipment is about 15 years old, and the encoder has been unreliable for the last year or so.



Would CRC cleaner or something less toxic even get to the right spot, if sprayed?







encoder repair cleaning






share|improve this question















share|improve this question













share|improve this question




share|improve this question








edited 9 hours ago







Bryce

















asked 9 hours ago









BryceBryce

528621




528621







  • 1




    $begingroup$
    Just out of curiosity, is this a Yamaha digital audio mixer?
    $endgroup$
    – Tyler Stone
    8 hours ago












  • 1




    $begingroup$
    Just out of curiosity, is this a Yamaha digital audio mixer?
    $endgroup$
    – Tyler Stone
    8 hours ago







1




1




$begingroup$
Just out of curiosity, is this a Yamaha digital audio mixer?
$endgroup$
– Tyler Stone
8 hours ago




$begingroup$
Just out of curiosity, is this a Yamaha digital audio mixer?
$endgroup$
– Tyler Stone
8 hours ago










1 Answer
1






active

oldest

votes


















5












$begingroup$

By the limited information you give and the (not too great) photo, it seems it is a mechanical encoder, not an optical one.



You don't give any information about the equipment it is mounted on, but 15 years of continuous operation may be quite a lot for a mechanical encoder. Probably the contacts have worn out and there is no reliable way to fix them using any sort of chemical.



Best course of action is to replace it with a new one. The cheapest crappy encoder you can buy on ebay (~1$) could work better than your worn-out encoder, at least for a while.



Of course that is not a suggestion for a long-term fix. If you care about the equipment, you could probably find a suitable replacement on any major component distributor (digikey for example, or RS components), for a couple of dollars.



Just for example, I just did a quick search on digikey trying to find something vaguely similar: BOURNS PEC11L Series - 11 mm Low Profile Encoder (datasheet).



As you can see from this datasheet excerpt (emphasis mine):



enter image description here



the expected minimum encoder life is 100k full rotations.
Assuming (optimistically) that the average life is twofold (200k rotations) and that the shaft is rotated on average 50 times a day (not uncommon in a control console in a work environment) you get 4000 days average life, i.e. about 11 years. Therefore what I initially said about your encoder being at its end of life, is perfectly reasonable.



All this assuming it is not some specialized high-reliability encoder.



If you want better advice post more information on that encoder (model number, better photos, info about the equipment, etc.).






share|improve this answer











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    1 Answer
    1






    active

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    active

    oldest

    votes






    active

    oldest

    votes









    5












    $begingroup$

    By the limited information you give and the (not too great) photo, it seems it is a mechanical encoder, not an optical one.



    You don't give any information about the equipment it is mounted on, but 15 years of continuous operation may be quite a lot for a mechanical encoder. Probably the contacts have worn out and there is no reliable way to fix them using any sort of chemical.



    Best course of action is to replace it with a new one. The cheapest crappy encoder you can buy on ebay (~1$) could work better than your worn-out encoder, at least for a while.



    Of course that is not a suggestion for a long-term fix. If you care about the equipment, you could probably find a suitable replacement on any major component distributor (digikey for example, or RS components), for a couple of dollars.



    Just for example, I just did a quick search on digikey trying to find something vaguely similar: BOURNS PEC11L Series - 11 mm Low Profile Encoder (datasheet).



    As you can see from this datasheet excerpt (emphasis mine):



    enter image description here



    the expected minimum encoder life is 100k full rotations.
    Assuming (optimistically) that the average life is twofold (200k rotations) and that the shaft is rotated on average 50 times a day (not uncommon in a control console in a work environment) you get 4000 days average life, i.e. about 11 years. Therefore what I initially said about your encoder being at its end of life, is perfectly reasonable.



    All this assuming it is not some specialized high-reliability encoder.



    If you want better advice post more information on that encoder (model number, better photos, info about the equipment, etc.).






    share|improve this answer











    $endgroup$

















      5












      $begingroup$

      By the limited information you give and the (not too great) photo, it seems it is a mechanical encoder, not an optical one.



      You don't give any information about the equipment it is mounted on, but 15 years of continuous operation may be quite a lot for a mechanical encoder. Probably the contacts have worn out and there is no reliable way to fix them using any sort of chemical.



      Best course of action is to replace it with a new one. The cheapest crappy encoder you can buy on ebay (~1$) could work better than your worn-out encoder, at least for a while.



      Of course that is not a suggestion for a long-term fix. If you care about the equipment, you could probably find a suitable replacement on any major component distributor (digikey for example, or RS components), for a couple of dollars.



      Just for example, I just did a quick search on digikey trying to find something vaguely similar: BOURNS PEC11L Series - 11 mm Low Profile Encoder (datasheet).



      As you can see from this datasheet excerpt (emphasis mine):



      enter image description here



      the expected minimum encoder life is 100k full rotations.
      Assuming (optimistically) that the average life is twofold (200k rotations) and that the shaft is rotated on average 50 times a day (not uncommon in a control console in a work environment) you get 4000 days average life, i.e. about 11 years. Therefore what I initially said about your encoder being at its end of life, is perfectly reasonable.



      All this assuming it is not some specialized high-reliability encoder.



      If you want better advice post more information on that encoder (model number, better photos, info about the equipment, etc.).






      share|improve this answer











      $endgroup$















        5












        5








        5





        $begingroup$

        By the limited information you give and the (not too great) photo, it seems it is a mechanical encoder, not an optical one.



        You don't give any information about the equipment it is mounted on, but 15 years of continuous operation may be quite a lot for a mechanical encoder. Probably the contacts have worn out and there is no reliable way to fix them using any sort of chemical.



        Best course of action is to replace it with a new one. The cheapest crappy encoder you can buy on ebay (~1$) could work better than your worn-out encoder, at least for a while.



        Of course that is not a suggestion for a long-term fix. If you care about the equipment, you could probably find a suitable replacement on any major component distributor (digikey for example, or RS components), for a couple of dollars.



        Just for example, I just did a quick search on digikey trying to find something vaguely similar: BOURNS PEC11L Series - 11 mm Low Profile Encoder (datasheet).



        As you can see from this datasheet excerpt (emphasis mine):



        enter image description here



        the expected minimum encoder life is 100k full rotations.
        Assuming (optimistically) that the average life is twofold (200k rotations) and that the shaft is rotated on average 50 times a day (not uncommon in a control console in a work environment) you get 4000 days average life, i.e. about 11 years. Therefore what I initially said about your encoder being at its end of life, is perfectly reasonable.



        All this assuming it is not some specialized high-reliability encoder.



        If you want better advice post more information on that encoder (model number, better photos, info about the equipment, etc.).






        share|improve this answer











        $endgroup$



        By the limited information you give and the (not too great) photo, it seems it is a mechanical encoder, not an optical one.



        You don't give any information about the equipment it is mounted on, but 15 years of continuous operation may be quite a lot for a mechanical encoder. Probably the contacts have worn out and there is no reliable way to fix them using any sort of chemical.



        Best course of action is to replace it with a new one. The cheapest crappy encoder you can buy on ebay (~1$) could work better than your worn-out encoder, at least for a while.



        Of course that is not a suggestion for a long-term fix. If you care about the equipment, you could probably find a suitable replacement on any major component distributor (digikey for example, or RS components), for a couple of dollars.



        Just for example, I just did a quick search on digikey trying to find something vaguely similar: BOURNS PEC11L Series - 11 mm Low Profile Encoder (datasheet).



        As you can see from this datasheet excerpt (emphasis mine):



        enter image description here



        the expected minimum encoder life is 100k full rotations.
        Assuming (optimistically) that the average life is twofold (200k rotations) and that the shaft is rotated on average 50 times a day (not uncommon in a control console in a work environment) you get 4000 days average life, i.e. about 11 years. Therefore what I initially said about your encoder being at its end of life, is perfectly reasonable.



        All this assuming it is not some specialized high-reliability encoder.



        If you want better advice post more information on that encoder (model number, better photos, info about the equipment, etc.).







        share|improve this answer














        share|improve this answer



        share|improve this answer








        edited 8 hours ago

























        answered 8 hours ago









        Lorenzo DonatiLorenzo Donati

        17.3k44577




        17.3k44577



























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